High-Temperature Oscillating Heat Pipes

Pushing the limits of thermal control for aerospace, nuclear, and advanced energy applications requiring heat transfer at high temperatures (~150-500 °C) and ultra-high temperatures temperature (~500-1800 °C)

Tell Us About Your Mission

Testing of an Inconel OHP leading edge

Applications

  • Hypersonic leading edges

  • Nuclear electric propulsion (NEP)

  • Radiator panels

  • Fluid-to-fluid heat exchangers

  • Heat shields

Aerospace

  • Reactor cooling

  • Rejection-side heat rejection

  • Thermoelectric heat transporters

Nuclear

  • Waste heat recovery systems

  • Solar thermal receivers

  • Fuel cells

  • Industrial heat exchangers

  • Semiconductor isothermal liners

  • Breaking system coolers

Industrial & Energy Systems

Publications

Features, Advantages and Benefits of ThermAvant Tech’s OHPs in High Temperature Applications

  • Pressure-driven oscillating two-phase fluid flow, as opposed with capillary-driven like conventional wick-based heat pipes

  • Ultra-high effective thermal conductivities (e.g. 5 to 500x higher than the base material’s)

  • Producible in tubular, flat plate and complex three-dimensional form factors for a variety of applications (e.g., from 10cm to 3m in length and with cross-sectional heights of 1-10mm)

  • 3D structure OHPs have high strength and relatively low density (e.g., 80% effective density of base material with 95% of base material strength)

  • Wide range of fluid-material pairs to operate across wide range of medium- and high-temperatures

ThermAvant Background

2007
Founded by Dr. Bill Ma, Dr. Bin Wu, and Joe Boswell.

2015
First aero-defense prototypes delivered and Dr. Ma published OHP textbook.

2017
First launch of electronics cooling (<100 °C) OHPs on spacecraft on board OTV5, and represents transition of technology to TRL 9.

ThermAvant’s High-Temp Development Timeline

Hypersonics

2019 - 2022

NASA LaRC Phase I-II

2022 - 2025

AFRL/RV Phase III

2023-2025

NASA ARC ACO

2025+

Transitioning into commercial applications

Space Nuclear — Heat Rejection

2020 - 2026

NASA GRC Phase I-III

2024

NASA JPL Phase I

2025+

Transitioning into commercial applications

Space Nuclear — Core Acquisition

2023-2026

NASA GRC Phase I-II

Elevated Temperature OHP Features & Benefits

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Learn More About OHPs
  • OHPs have exceptional thermal performance, achieving effective thermal properties orders of magnitude greater than the base materials of construction.

     The performance of state-of-the art high temperature OHPs is export controlled. Contact ThermAvant for more information

  • OHPs are multifunctional, meeting structural requirements with integrated thermal management. By reducing hot spots, embedding an OHP into a structural component enables more aggressive boundary conditions (e.g. Mach #), without exceeding an established service temperature ceiling.

    OHPs can be made into customized geometries in thin, conformal form factors — including through features & complex 3D integration.

  • Elevated temperature OHPs are manufactured from structural materials with known properties at service temperature, e.g. titanium, nickel-based superalloys, and refractory metals.

    Working fluids commonly used in conventional heat pipes (water, alkali metals) are suitable in OHPs, in addition to novel alternatives.

    Fluid-specific software models for thermal conductance and limits of operation have been validated against empirical datasets, enabling predictive analysis for new designs.

  • Elevated temperature OHPs have been demonstrated with a variety of different architectures, including tubular, flat plate, additively manufactured, and hybrids. Hermetic joints are formed by welding, brazing, and diffusion bonding.

    Because OHPs do not require a wick structure, manufacturing is generally less complex than a conventional heat pipe or vapor chamber of similar geometry

    ThermAvant has specialized alkali metal heat pipe processing capabilities in-house.

Proven Thermal Solutions for Mission-Critical Applications

We manage the entire process from concept through manufacturing.

Work with ThermAvant Technologies
  • World leader in OHP technology with 5 years of experience demonstrating hi-temp solutions (600K to 2,000K)

  • 30+ Engineers dedicated to continuous OHP technology and OHP manufacturing improvements

  • Unique Alkali metal OHP processing capabilities in-house

  • Successfully applied Hi-Temp OHPs (see publications, above)

  • Actively engaged with NASA, DoD, and Primes to apply Hi-Temp OHPs to hypersonic